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Metallized Barrier Film
Flexible Packaging

Metallized Barrier Film

Vacuum metallized film combines the handling properties of a plastic film with the reflective and barrier behaviour of a thin aluminum layer. The metallized surface blocks light and UV, while the non-metallized CPP face provides a low-temperature heat seal. Used as a print or barrier layer inside laminated structures, and directly for wrappers and sachets where light protection matters.

Compliance Standards

EU 10/2011 (by structure)Food-contact requirements on request

Applications

  • Light-sensitive supplement packs
  • Printed wrappers for nutraceuticals
  • Sachets for powder formats
  • Cosmetic sample sachets
  • Barrier layer within laminated structures
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Technical Specifications

ParameterValue
TypesVMPET (metallized PET), VMCPP (metallized CPP)
Base FilmPET or co-extruded cast polypropylene (CPP)
MetallizationHigh-vacuum aluminum deposition with plasma surface treatment
Metallized Layer1.5 - 2.5 Ω/□ surface resistance
DensityVMPET 1.40 g/cm³; VMCPP 0.90 g/cm³
Barrier ProvidedLight and UV blocking; enhanced moisture and oxygen barrier within a laminate
Heat SealLow-temperature sealing on the non-metallized CPP face (VMCPP)
PrintabilityMetallized or non-metallized face printable, by structure
RecyclabilityThe aluminum layer reduces recyclability compared with mono-material film; mono-material structures available on request
RegulatoryFood-contact and pharmaceutical packaging requirements by structure

Packaging

Rolls on 76mm (3 inch) cores, stretch-wrapped with edge protection

Minimum Order Quantity

500 kg per specification

Questions

Frequently Asked Questions

Common questions about Metallized Barrier Film — specifications, usage, and compliance

VMPET is usually chosen for printability and stiffness, while VMCPP is chosen where a low-temperature heat seal is needed on the non-metallized face. The choice follows the structure and the line.

It improves barrier incrementally, but the main benefit is blocking light and UV. For low moisture transmission, a foil core or a coated film remains the stronger option.

The aluminum layer is specified by surface resistance, typically 1.5 to 2.5 Ω/□. It is an indication of the metallized layer rather than a product performance figure.

The aluminum layer makes the structure harder to recycle than a mono-material film. Where recycling matters, we can discuss mono-material alternatives.

Applications

Application Case Studies

Real-world success stories of Metallized Barrier Film across different industries

Nutraceuticals

Light Protection for Vitamin Sachets

A vitamin brand needed light protection without going to a full foil structure.

Nutraceuticals

Printed Wrapper for Nutraceutical Chews

A chewable supplement required a printed wrapper with a reflective finish.

Custom programme

Need Custom Specifications?

We offer tailored solutions to meet your specific packaging requirements. Our technical team is ready to help you select the right material, thickness, and compliance standards.