Cold-Form PVC Sheets
Our Cold-Form PVC sheets are engineered for pharmaceutical cold-seal blister packaging. They offer excellent formability at room temperature, making them ideal for moisture-sensitive and light-sensitive drugs that require aluminum foil lamination. The sheets deliver consistent thickness and superior clarity for high-speed forming lines.
Compliance Standards
Applications
- Moisture-sensitive tablets
- Light-sensitive capsules
- Cold-seal blister packs
- Alu-Alu packaging
Technical Specifications
| Parameter | Value |
|---|---|
| Material Structure | OPA/Alu/PVC (25μm/45μm/60μm) |
| Total Thickness | 130μm - 250μm (customizable) |
| Aluminum Foil Thickness | 45μm / 60μm standard |
| Forming Depth | Up to 12mm (deep draw capable) |
| Width Range | 100mm - 520mm |
| Tensile Strength | ≥180 MPa (MD) |
| Elongation at Break | ≥15% (MD) |
| Puncture Resistance | ≥8.5 N |
| Moisture Barrier (WVTR) | ≤0.5 g/m²/24h |
| Oxygen Barrier (OTR) | ≤0.5 cm³/m²/24h |
| Light Protection | Opaque (complete light barrier) |
| Thermoforming Temperature | Cold forming (no heat required) |
| Shelf Life Extension | 36-60 months for moisture-sensitive drugs |
| Storage Conditions | 15-25°C, 30-70% RH |
| Roll Core Diameter | 76mm (3 inch) standard |
Packaging
Standard export carton with PE liner, or as customized
Minimum Order Quantity
500 kg per specification
Questions
Frequently Asked Questions
Common questions about Cold-Form PVC Sheets — specifications, usage, and compliance
Cold-form foil laminate is primarily used for packaging moisture-sensitive and light-sensitive pharmaceutical products such as effervescent tablets, ODTs, hygroscopic capsules, and biologics that require maximum protection from humidity and oxygen.
No. Unlike thermoformed PVC blister, cold-form foil is formed at room temperature using mechanical pressure. This eliminates the risk of thermal degradation for heat-sensitive drug products.
Our cold-form foil supports forming depths up to 12mm, accommodating a wide range of tablet, capsule, and device sizes including deep-draw applications.
Yes. The outer OPA surface supports high-quality flexographic and gravure printing for product branding, batch codes, and regulatory markings.
Cold-form foil can extend product shelf life to 36-60 months for highly moisture-sensitive formulations, thanks to its near-zero moisture vapor transmission rate.
Our cold-form foil products comply with USP <661>, EP 3.1/3.2, and CP 2025 requirements for primary pharmaceutical packaging materials.
Applications
Application Case Studies
Real-world success stories of Cold-Form PVC Sheets across different industries
Effervescent Vitamin C Tablets
An established European nutraceutical company needed packaging for their effervescent vitamin C tablets that are highly sensitive to moisture.
Orally Disintegrating Tablets (ODTs)
A pharmaceutical manufacturer in Southeast Asia required packaging for their ODT products targeting tropical markets.
Biologic Drug Delivery Devices
A biopharmaceutical company needed packaging for their pre-filled auto-injector devices containing biologic medications.
Veterinary Medications for Livestock
A veterinary pharmaceutical company required packaging for their livestock medications distributed across Africa and South America.
Suppository Medications
A pharmaceutical manufacturer needed packaging for suppository products that require protection from moisture and temperature variations.
Related materials
Other Cold-Form Materials
Compare specifications and compliance data for related packaging materials supplied from the same ISO 15378 certified platform.
Cold Forming Aluminum Without PVC
Eco-friendly PVC-free cold forming laminate for sustainable pharmaceutical packaging
Standard Blister PVC
Versatile PVC sheets for thermoformed blister packaging
High-Barrier PVC Films
Advanced moisture and oxygen barrier for extended shelf life
Further reading
Technical Reading
Related articles on cold-form materials and applications
Choosing Lidding Materials: Aluminum Foil, Film and Paper Options
Lidding selection comes down to barrier, seal integrity and how the pack is opened. A practical comparison of aluminum foil, film and paper-based lids for blister packs and display trays.
Cold-Form Foil vs High-Barrier Film: Choosing the Right Structure for Moisture-Sensitive Tablets
Two structures dominate moisture protection for solid dosage forms. This note compares cold-form aluminium and high-barrier blister film on barrier performance, tooling, line compatibility and cost, so packaging engineers can choose with the stability data in hand.
MVTR Explained: What Moisture Vapour Transmission Rate Means for Blister Packaging
MVTR data appears on every film data sheet, but the number only means something when the test conditions and the finished pack are taken into account. A practical guide to reading and comparing barrier data.
Custom programme
Need Custom Specifications?
We offer tailored solutions to meet your specific packaging requirements. Our technical team is ready to help you select the right material, thickness, and compliance standards.